{"id":883,"date":"2026-01-15T02:55:13","date_gmt":"2026-01-15T02:55:13","guid":{"rendered":"https:\/\/rtooxidizer.com\/?page_id=883"},"modified":"2026-01-19T03:05:16","modified_gmt":"2026-01-19T03:05:16","slug":"applications-of-rto-in-the-resin-and-polymer-production-industry","status":"publish","type":"page","link":"https:\/\/rtooxidizer.com\/it\/applications-of-rto-in-the-resin-and-polymer-production-industry\/","title":{"rendered":"RTO For PVC Industry"},"content":{"rendered":"[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; background_image=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2025\/07\/rto-thermal-oxidizer-banner.webp&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;3_4,1_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; custom_padding=&#8221;10vh||20vh||false|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_font=&#8221;|800|||||||&#8221; header_text_color=&#8221;#000000&#8243; header_font_size=&#8221;60px&#8221; header_font_size_tablet=&#8221;60px&#8221; header_font_size_phone=&#8221;30px&#8221; header_font_size_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;]\n<h1>Applications of RTO in the Resin and Polymer Production Industry<\/h1>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#000000&#8243; header_2_font_size=&#8221;40px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>Waste Gas Composition and Process Characteristics<\/h2>\n[\/et_pb_text][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;16px&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>Resin production includes polymerization, devolatilization, drying, and post-treatment processes. The composition of the waste gas generated at each stage differs:<\/p>\n<p>\u2022 Polymerization Reaction Waste Gas: Styrene, acrylic monomer, formaldehyde, methanol, and catalyst residue. Temperatures can reach 200 \u00b0C during the reaction, with large exhaust flow rates and water vapor content. Concentration may rise instantaneously and requires timely dilution.<\/p>\n<p>\u2022 Devolatilization and Drying Waste Gas: Contains unreacted monomers and low molecular weight substances such as styrene, acrylates, and volatile additives. Most waste gases are high-temperature and dusty, posing a potential explosion risk.<\/p>\n<p>\u2022 Product Storage and Handling: Low concentrations of BTEX and thiols are generated during tank breathing gas and volatilization during loading and unloading, requiring large-volume ventilation.<\/p>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2026\/01\/rtooxidizer-application-in-Resin-and-Polymer-Production-Industry.webp&#8221; alt=&#8221;rtooxidizer-application in Resin and Polymer Production Industry&#8221; title_text=&#8221;rtooxidizer-application in Resin and Polymer Production Industry&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; box_shadow_style=&#8221;preset6&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]\n<table style=\"width: 100%; \" border=\"1\">\n<thead>\n<tr>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top; background-color: #f2f2f2; font-weight: bold;\">Processing Stage<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top; background-color: #f2f2f2; font-weight: bold;\">Source of VOC Emission<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top; background-color: #f2f2f2; font-weight: bold;\">Key Pollutant Types<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top; background-color: #f2f2f2; font-weight: bold;\">Adapted Treatment Solutions<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top; background-color: #f2f2f2; font-weight: bold;\">Advantages &#038; Application Scenarios<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background-color: #ffffff;\">\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Resin Synthesis<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Unpolymerized volatile monomers; organic solvents for viscosity adjustment (e.g., toluene, xylene, ethyl acetate); volatilization of reaction by-products<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">BTEX, esters, aldehydes, alcohols<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. RTO (Regenerative Thermal Oxidizer)<br \/>2. Catalytic Oxidation (CO)<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. RTO: High treatment efficiency for high-concentration, large-airflow waste gas with heat recovery rate \u226595%, suitable for large-scale resin synthesis production lines<br \/>2. Catalytic Oxidation: Low ignition temperature (200-400\u2103), low energy consumption, suitable for medium-low concentration waste gas<\/td>\n<\/tr>\n<tr style=\"background-color: #f9f9f9;\">\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Heating &#038; Melting (Injection Molding\/Extrusion)<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Volatilization of residual small-molecule monomers, plasticizers, stabilizers in resin; volatilization of solvents entrained in raw materials<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Esters, ketones, plasticizer volatiles<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Activated Carbon Adsorption Concentration + Catalytic Oxidation<br \/>2. Zeolite Rotor Adsorption + RTO<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Activated Carbon + CO: Low investment cost, suitable for small-medium airflow and intermittent emission scenarios<br \/>2. Zeolite Rotor + RTO: High adsorption efficiency, capable of treating large-airflow low-concentration waste gas, suitable for continuous injection molding\/extrusion workshops<\/td>\n<\/tr>\n<tr style=\"background-color: #ffffff;\">\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Coating\/Laminating<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Organic solvents in coatings\/adhesives (e.g., butyl acetate, cyclohexanone); volatilization of crosslinking agents during film formation<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">BTEX, esters, ketones, ethers<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. High-Voltage Electrostatic Adsorption + Catalytic Oxidation<br \/>2. Solvent Recovery Unit (Condensation Method)<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Electrostatic Adsorption + CO: Removes mist-like VOCs, suitable for oil-mist-containing waste gas in coating processes<br \/>2. Condensation Method: Recovers organic solvents (e.g., ethanol, acetone), suitable for high-concentration solvent-based coating processes<\/td>\n<\/tr>\n<tr style=\"background-color: #f9f9f9;\">\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Curing\/Drying<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Volatile components of curing agents and crosslinking agents; volatilization of uncured resin small molecules<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Amines, isocyanates, aldehydes<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Hot Air Circulation Catalytic Oxidation<br \/>2. Photocatalytic Oxidation + Activated Carbon Adsorption<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Hot Air Circulation CO: Reusable heat reduces drying energy consumption, suitable for curing oven waste gas<br \/>2. Photocatalytic Oxidation + Activated Carbon: Suitable for low-concentration, odor-type VOC treatment, assists in reducing tail gas odor<\/td>\n<\/tr>\n<tr style=\"background-color: #ffffff;\">\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Grinding\/Cleaning<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Resin residual volatiles carried by grinding dust; volatilization of cleaning organic solvents (e.g., acetone, cleaning agents)<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">Resin oligomers, alcohols, ethers<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Bag Dust Removal + Activated Carbon Adsorption<br \/>2. Wet Scrubbing + UV Photolysis<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left; vertical-align: top;\">1. Bag Dust Removal + Activated Carbon: Removes dust first then adsorbs VOCs to avoid dust clogging adsorption materials, suitable for grinding processes<br \/>2. Wet Scrubbing + UV Photolysis: Removes water-soluble VOCs, suitable for low-concentration waste gas in cleaning processes<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#000000&#8243; header_2_font_size=&#8221;50px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>RTO Configuration and Technical Requirements<\/h2>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; text_font_size=&#8221;20px&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>1. Dilution and Bypass: Due to the low lower explosive limits (LELs) of styrene and acrylic acid in the waste gas, dilution or a thermal bypass must be implemented before entering the RTO to ensure the waste gas concentration is below 25% LEL. For reaction processes with large fluctuations, a dilution fan and automatic bypass valve can be installed before the RTO to handle instantaneous concentration peaks.\u00a0<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2026\/01\/rtooxidizer-product-categories.webp&#8221; alt=&#8221;rtooxidizer-product categories&#8221; title_text=&#8221;rtooxidizer-product categories&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; box_shadow_style=&#8221;preset6&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;20px&#8221; custom_margin=&#8221;10vh||||false|false&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>2. Three-bed\/Five-bed RTO: When the waste gas composition is complex and the organic load is high, a three-bed or five-bed RTO can maintain a higher outlet temperature during reversal, achieve a heat recovery rate \u226595%, and reduce fuel consumption. A five-bed RTO is particularly suitable for high-concentration waste gas containing styrene, and can automatically clean the regenerative bed without shutting down the unit.<\/p>\n[\/et_pb_text][et_pb_button button_text=&#8221;Products Categories&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; button_url=&#8221;https:\/\/rtooxidizer.com\/products\/&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;20px&#8221; custom_margin=&#8221;10vh||||false|false&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>3. Corrosion-resistant Design: Acrylic acid monomers easily polymerize into solids at high temperatures, clogging the bed. Anti-coking ceramic packing and regular backflushing are required. The unit material must be corrosion-resistant stainless steel such as 310S or Hastelloy to prevent organic acid corrosion. 4. Dust Removal and Pretreatment: For exhaust gas containing solid dust, a bag filter or cyclone separator should be installed before the RTO to protect the regenerator bed from clogging. Some exhaust gas needs to pass through an alkaline scrubbing tower to remove acidic gases before entering the RTO.<\/p>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2026\/01\/rtooxidizer-factory2-1.webp&#8221; alt=&#8221;rtooxidizer-factory2&#8243; title_text=&#8221;rtooxidizer-factory2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; box_shadow_style=&#8221;preset1&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;20px&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>4. Dust Removal and Pretreatment: For exhaust gas containing solid dust, a bag filter or cyclone separator should be installed before the RTO to protect the regenerator bed from clogging. Some exhaust gas needs to pass through an alkaline scrubbing tower to remove acidic gases before entering the RTO.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#0C71C3&#8243; header_2_font_size=&#8221;50px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>Working principle of RTO for purifying exhaust gas and recovering waste heat<\/h2>\n[\/et_pb_text][et_pb_image src=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2026\/01\/rtooxidizer-work.webp&#8221; alt=&#8221;rtooxidizer-work&#8221; title_text=&#8221;rtooxidizer-work&#8221; align=&#8221;center&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#000000&#8243; header_2_font_size=&#8221;50px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>Our RTO&#8217;s technological iteration<\/h2>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2026\/01\/rtooxidizer-Our-RTOs-technological-iteration.webp&#8221; alt=&#8221;rtooxidizer-Our RTO&#8217;s technological iteration&#8221; title_text=&#8221;rtooxidizer-Our RTO&#8217;s technological iteration&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]\n<table style=\"width: 100%; border-collapse: collapse; font-family: Arial, sans-serif; font-size: 14px; background-color: #fff3e6;\">\n<thead>\n<tr style=\"background-color: #ffe8cc;\">\n<th colspan=\"5\" style=\"border: 1px solid #333; padding: 12px; text-align: center; font-size: 16px; font-weight: bold;\">Performance Comparison Table of Different RTO Types<\/th>\n<\/tr>\n<tr style=\"background-color: #ffe0b3;\">\n<th style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Type<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">2-Chamber RTO<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">3-Chamber RTO<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Rotary Valve RTO<\/th>\n<th style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Remarks<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Technology Generation<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">1st Generation<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">2nd Generation<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">3rd Generation<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left;\"><\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center;\">Technological Advancement Features<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center;\"><\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center;\">Added Purge Function<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center;\">Adopts Rotary Air Exchange Valve<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left;\">2.5-chamber type has purge function; fan power is 1.5 times higher<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Number of Regenerators<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">2<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">3<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">12<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left;\">Airflow design per regenerator \u2264 50,000 m\u00b3\/h<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Purification Efficiency<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">95%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">99%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">99.5%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left;\"><\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Thermal Efficiency<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">90%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">95%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">97.0%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left;\">Temperature difference between inlet and outlet \u2264 20\u00b0C<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">Floor Area<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">100%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">130%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: center; font-weight: bold;\">65%<\/td>\n<td style=\"border: 1px solid #333; padding: 12px; text-align: left;\">Based on 2-chamber RTO<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#000000&#8243; header_2_font_size=&#8221;50px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>Rotary RTO, Third-Generation Technology Product &#8211; Features<\/h2>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_blurb use_icon=&#8221;on&#8221; font_icon=&#8221;&#x3a;||divi||400&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;||on||||||&#8221; body_text_color=&#8221;#000000&#8243; body_font_size=&#8221;18px&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>Rotary RTO, Third-Generation RTO With 12 Chambers<\/p>\n[\/et_pb_blurb][et_pb_blurb use_icon=&#8221;on&#8221; font_icon=&#8221;&#x3a;||divi||400&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;||on||||||&#8221; body_text_color=&#8221;#000000&#8243; body_font_size=&#8221;18px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>Small footprint<\/p>\n[\/et_pb_blurb][et_pb_blurb use_icon=&#8221;on&#8221; font_icon=&#8221;&#x3a;||divi||400&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;||on||||||&#8221; body_text_color=&#8221;#000000&#8243; body_font_size=&#8221;18px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>High thermal efficiency<\/p>\n[\/et_pb_blurb][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_blurb use_icon=&#8221;on&#8221; font_icon=&#8221;&#x3a;||divi||400&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;||on||||||&#8221; body_text_color=&#8221;#000000&#8243; body_font_size=&#8221;18px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>High purification efficiency<\/p>\n[\/et_pb_blurb][et_pb_blurb use_icon=&#8221;on&#8221; font_icon=&#8221;&#x3a;||divi||400&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;||on||||||&#8221; body_text_color=&#8221;#000000&#8243; body_font_size=&#8221;18px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>Minimal pipeline pressure fluctuations<\/p>\n[\/et_pb_blurb][et_pb_blurb use_icon=&#8221;on&#8221; font_icon=&#8221;&#x3a;||divi||400&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;||on||||||&#8221; body_text_color=&#8221;#000000&#8243; body_font_size=&#8221;18px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>Low maintenance frequency and costs<\/p>\n[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_letter_spacing=&#8221;1px&#8221; header_2_font=&#8221;|800|||||||&#8221; header_2_font_size=&#8221;50px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>Why Choose Us\uff1f<\/h2>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;18px&#8221; text_letter_spacing=&#8221;1px&#8221; text_line_height=&#8221;1.8em&#8221; global_colors_info=&#8221;{}&#8221;]\n<p><strong>\u2022 EU:<\/strong> WGC BREF 2023 proposes that resin and polymer production should use thermal oxidation or catalytic oxidation as the primary treatment technology, requiring VOC removal efficiency \u226595%, and proposes best practices for monomer recovery and process enclosure.<\/p>\n<p><strong>\u2022 US:<\/strong> The EPA&#8217;s RACT\/BACT\/LAER lists propose best available control technologies for styrene and acrylic acid production in each state. OSHA sets occupational exposure limits of 100 ppm for styrene and 0.75 ppm for formaldehyde.<\/p>\n<p><strong>\u2022 China:<\/strong> The chemical industry emission standard (HJ 606-2016) requires styrene emission concentrations \u226450 mg\/m\u00b3; local standards such as Jiangsu DB32\/3151-2017 require the installation of recovery devices in organic liquid storage tanks and loading\/unloading facilities.<\/p>\n<p><strong>\u2022 Brazil and the Middle East:<\/strong> These countries mostly refer to EU or US standards, employing local environmental agency permitting systems that require companies to self-monitor emissions.<\/p>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/rtooxidizer.com\/wp-content\/uploads\/2026\/01\/rtooxidizer-RTO-for-application-show4.webp&#8221; alt=&#8221;rtooxidizer-RTO-for-application-show4&#8243; title_text=&#8221;rtooxidizer-RTO-for-application-show4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_button button_text=&#8221;More About Us&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; button_url=&#8221;https:\/\/rtooxidizer.com\/company\/&#8221; hover_enabled=&#8221;0&#8243; sticky_enabled=&#8221;0&#8243;][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;100%&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;|700|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_text_color=&#8221;#000000&#8243; header_2_font_size=&#8221;50px&#8221; global_colors_info=&#8221;{}&#8221;]\n<h2>FAQ:<\/h2>\n[\/et_pb_text][et_pb_accordion _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_accordion_item title=&#8221;Q1: Is a water scrubbing tower needed before the RTO?&#8221; open=&#8221;on&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]\n<p>A1: For exhaust gases containing organic acids or halogenated hydrocarbons, it is recommended to install a quench scrubbing tower to remove some acidic gases and particulate matter, thereby extending the RTO&#8217;s lifespan and reducing corrosion.<\/p>\n[\/et_pb_accordion_item][et_pb_accordion_item title=&#8221;Q2: How to deal with fluctuations in exhaust gas concentration?&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; open=&#8221;off&#8221;]\n<p>A2: Ever-Power provides dilution fans, bypass valves, and an online LFL monitoring system to automatically adjust the inlet gas concentration; during peak periods, a short-term bypass can be implemented, and the RTO temperature can be maintained through a bypass burner to avoid shutdown.<\/p>\n[\/et_pb_accordion_item][\/et_pb_accordion][\/et_pb_column][\/et_pb_row][\/et_pb_section]","protected":false},"excerpt":{"rendered":"<p>Applications of RTO in the Resin and Polymer Production IndustryWaste Gas Composition and Process CharacteristicsResin production includes polymerization, devolatilization, drying, and post-treatment processes. The composition of the waste gas generated at each stage differs: \u2022 Polymerization Reaction Waste Gas: Styrene, acrylic monomer, formaldehyde, methanol, and catalyst residue. Temperatures can reach 200 \u00b0C during the reaction, [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-883","page","type-page","status-publish","hentry"],"amp_enabled":true,"_links":{"self":[{"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/pages\/883","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/comments?post=883"}],"version-history":[{"count":6,"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/pages\/883\/revisions"}],"predecessor-version":[{"id":991,"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/pages\/883\/revisions\/991"}],"wp:attachment":[{"href":"https:\/\/rtooxidizer.com\/it\/wp-json\/wp\/v2\/media?parent=883"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}